Introduction For businesses handling high-volume inventory and needing rapid movement of goods, efficient space utilization is critical. One of the most reliable solutions to this challenge is the drive through pallet racking system. At Bari Engineering, we specialize in providing heavy-duty, custom-designed drive through pallet racks tailored for warehouses, cold storage, and industrial logistics across
Introduction
For businesses handling high-volume inventory and needing rapid movement of goods, efficient space utilization is critical. One of the most reliable solutions to this challenge is the drive through pallet racking system. At Bari Engineering, we specialize in providing heavy-duty, custom-designed drive through pallet racks tailored for warehouses, cold storage, and industrial logistics across Pakistan.
Let’s explore how this system transforms your warehouse into a high-density, high-efficiency operation.
What is a Drive Through Pallet Racking System?
Drive through pallet racking is a storage solution that allows forklifts to enter racks from both ends, offering access to pallets stored in deep lanes. Unlike traditional selective racks that require multiple aisles, this system minimizes aisle space by enabling forklifts to drive directly through the racking lanes.
This makes it an ideal choice for warehouses that store large quantities of similar SKUs and require quick turnover or batch loading/unloading.
How Drive Through Racking Works
1. Dual-Entry Access
The key feature of this system is its open entry on both ends, allowing forklifts to move in one side, pick or place a pallet, and exit from the opposite side. This supports First-In, First-Out (FIFO) inventory rotation — making it ideal for perishable goods or time-sensitive items.
2. Deep Lane Storage
Drive through racks can be configured to hold multiple pallets deep, reducing the number of aisles needed. This increases storage density without requiring more warehouse space.
Benefits of Bari Engineering’s Drive Through Pallet Racking
1. Enhanced Storage Density
Compared to selective racking, this system allows up to 60% more pallet positions within the same area. It’s a smart choice for cold storage and high-volume distribution centers.
2. Improved Inventory Flow
With both front and rear access, forklifts can move goods through the system more fluidly. This reduces bottlenecks during peak hours and improves operational flow.
3. Reduced Aisle Requirements
Drive through pallet racking systems drastically cut down the number of required aisles, freeing up space for more inventory.
4. Cost-Efficient Design
While the initial investment is slightly higher than traditional racks, the system delivers long-term savings by reducing warehouse footprint and enhancing turnover speed.
5. Ideal for FIFO Operations
This system is particularly well-suited for businesses that rely on FIFO (First In, First Out) inventory rotation, such as food, beverages, and pharmaceuticals.
Drive Through vs. Drive In Racking – Know the Difference
While both systems appear similar, their functionality differs based on how inventory is rotated.
| Feature | Drive Through | Drive In |
|---|---|---|
| Access | From both ends | One end only |
| Inventory Rotation | FIFO | LIFO (Last In, First Out) |
| Use Case | Perishables, dated stock | High-volume non-perishables |
| Cost | Slightly higher | Moderate |
Bari Engineering offers both solutions — but for time-sensitive inventory, drive through pallet racking is the superior choice.
Key Features of Bari Engineering’s Drive Through Racking Systems
1. Heavy-Duty Construction
Made with industrial-grade steel, our drive through racks are engineered to handle heavy pallet loads and frequent forklift traffic without compromising safety.
2. Custom Depths and Heights
We offer configurable depths ranging from 2 to 10 pallets deep, with variable rack heights to fit your specific storage layout.
3. Durable Rails and Guides
Heavy-duty rail systems guide pallets and forklifts to minimize impact damage and ensure smooth operation.
4. Safety Accessories
We include protective accessories such as upright guards, pallet stops, and entry guides to minimize damage and maintain warehouse safety.
Applications of Drive Through Pallet Racking
1. Cold Storage Warehouses
Drive through racks are commonly used in cold rooms and freezer warehouses where maximizing space and minimizing access time is essential.
2. Food & Beverage Distribution
Perfect for companies handling fast-moving consumables that require strict inventory rotation to prevent expiration or spoilage.
3. Manufacturing Facilities
Used to store raw materials or finished goods that need to be loaded/unloaded quickly for ongoing production lines.
4. Pharmaceutical Storage
Highly beneficial for the pharmaceutical industry, which requires strict FIFO compliance and temperature-sensitive storage.
Why Choose Bari Engineering?
As one of Pakistan’s most trusted storage solution manufacturers, Bari Engineering delivers:
- Local expertise with global standards
- Tailored solutions for industrial environments
- In-house manufacturing and installation
- ISO-certified processes and materials
- Reliable after-sales support & maintenance
With a dedicated design and engineering team, we ensure that each drive through racking system is optimized for your unique warehouse operations.
Drive Through Pallet Racking Installation and Support
1. Site Evaluation
We begin with a full assessment of your warehouse layout, forklift turning radius, and load requirements.
2. Custom Design
Our engineers design racking layouts that maximize density while preserving safe and efficient forklift access.
3. Professional Installation
Our installation teams ensure accurate alignment of rails, upright supports, and beams for safe operation.
4. Maintenance & Inspection
We offer routine inspection, realignment, and replacement services to ensure long-term performance and safety.
Final Thoughts: Drive Efficiency with Smart Storage
If your warehouse handles fast-moving inventory and demands high-density storage, drive through pallet racking by Bari Engineering is the solution you need. It increases operational speed, saves space, and supports strict inventory rotation all while providing long-term savings on infrastructure and handling costs.
Reach out to Bari Engineering today for a free consultation and transform your storage strategy with Pakistan’s top-tier drive through racking systems.
Frequently Asked Questions (FAQs)
Q1: What is the maximum depth for drive through racking?
A: Bari Engineering can design racking systems up to 10 pallets deep, depending on warehouse dimensions and forklift capabilities.
Q2: Can this system be used with standard forklifts?
A: Yes. Our systems are compatible with most counterbalance and reach trucks commonly used in Pakistan.
Q3: Is drive through racking suitable for cold storage?
A: Absolutely. Our racking systems are made from galvanized steel and coated for resistance to low temperatures and humidity.
Q4: How does drive through racking improve FIFO inventory?
A: With dual entry points, the first pallet loaded at one end is the first to be retrieved from the opposite side — ensuring strict FIFO control.
Q5: What safety measures are in place?
A: We integrate pallet stops, upright protectors, and forklift guide rails to minimize damage and improve warehouse safety.
